AI-Powered Dispatch System
Reducing empty miles by 34% with intelligent routing
OBJECTIVES
PROJECT TYPE
AI Assistant
A regional trucking company with 85 trucks operated on gut instinct and spreadsheets.
15 MIN · NO PREP REQUIRED
OVERVIEW
A regional trucking company with 85 trucks operated on gut instinct and spreadsheets. Dispatchers made routing decisions based on experience, not data. Empty return trips ate into margins. We built an AI dispatch assistant that optimizes routes, predicts delays, and matches loads for maximum efficiency.
THE PROBLEM
The company's three dispatchers juggled 85 trucks across six states. They used a transportation management system for basic tracking, but routing decisions happened in their heads.
Experience-based dispatching worked, but it didn't scale. When a senior dispatcher retired, years of route knowledge left with him. Empty miles averaged 28%—meaning more than a quarter of all miles driven generated zero revenue.
Drivers complained about inefficient routing. Fuel costs climbed. Meanwhile, competitors using modern logistics software won contracts with faster delivery times and lower rates.
The company needed to encode expert knowledge into a system that could optimize at a scale no human dispatcher could manage manually.
CONSTRAINTS
- Must work with existing Samsara TMS
- Drivers have varying technology comfort levels
- Cannot require internet connectivity in rural areas
- Must account for HOS (Hours of Service) regulations
- Real-time replanning when delays occur
- Dispatchers must understand and trust AI recommendations
DELIVERABLES
What we shipped.
AI dispatch assistant with route optimization
Load matching engine for return trips
Delay prediction with automatic customer notification
Samsara TMS integration for real-time tracking
Driver mobile app with offline capability
Dispatcher dashboard with AI explanations
HOS compliance validation in routing
KEY DECISIONS
How we solved it.
Replace dispatchers or augment them?
Augment with AI recommendations
Dispatchers have relationship knowledge AI can't replicate—driver preferences, customer quirks, local conditions. AI provides optimized options; dispatchers make final calls. Trust came from transparency.
Historical data or real-time optimization?
Hybrid with continuous learning
Historical patterns train the model (traffic by time, seasonal demand, driver performance). Real-time data adjusts routes mid-trip. The system learns from every deviation between predicted and actual times.
Internal load board or external integration?
Both with priority scoring
Internal loads get priority, but AI also monitors DAT and Truckstop load boards for return trip options. Priority scoring considers rate, location, timing, and driver preferences.
OUTCOMES
Results delivered.
-34%
Empty Miles
Deadhead miles reduced from 28% to 18%
-$420K/year
Fuel Costs
Annual savings from optimized routing
+28%
Driver Productivity
More loaded miles per driver per week
96%
On-Time Delivery
Up from 84% with proactive delay management
2x
Dispatcher Efficiency
Each dispatcher now handles 40 trucks vs. 28
TIMELINE
Project phases.
Data Collection & Analysis
Extract historical routes, identify patterns, interview dispatchers
AI Model Development
Build routing algorithm, train delay prediction, develop load matching
Integration & Interface
Samsara connection, dispatcher dashboard, driver app
Pilot Fleet
Test with 20 trucks, validate predictions, refine recommendations
Full Rollout
Deploy to all 85 trucks, ongoing optimization, dispatcher training
Ready to build?
Book a call to discuss your project. 15 minutes, no prep required.